Penguji Warna Kawat Rumah Baris Ganda WPM-8AB

Maksimalkan Efisiensi dan Akurasi dalam Pengujian Wire Harness dengan Mesin Uji Urutan Kawat Perumahan Baris Ganda Canggih

Perkenalan:

Di lingkungan manufaktur yang menuntut saat ini, memastikan kualitas dan keandalan wire harness adalah yang terpenting. Memperkenalkan Mesin Uji Urutan Kabel Perumahan Baris Ganda, Solusi mutakhir yang dirancang untuk merampingkan wire harness Anda proses pengujian dan menjamin kinerja produk yang sempurna. Ini instrumen serbaguna dan cerdas dirancang untuk komprehensif pengujian, melampaui verifikasi urutan kabel sederhana untuk mencakup kontinuitas, isolasi (opsional), dan bahkan pencetakan dot matrix kemampuan (opsional), semuanya dalam satu platform yang ramah pengguna. Baik Anda memproduksi harness otomotif yang kompleks, konsumen yang halus kabel elektronik, atau kabel perangkat medis khusus, mesin ini memberikan presisi, kecepatan, dan kemampuan beradaptasi yang Anda butuhkan untuk mempertahankan standar tertinggi.

Fitur dan Manfaat Utama:

Ini Mesin Uji Urutan Kabel Perumahan Baris Ganda menonjol karena Fleksibilitas, kecerdasan, dan berbagai aplikasi yang luar biasa. Mari kita selidiki fitur-fitur inti yang membuat instrumen ini menjadi Aset yang sangat diperlukan untuk lini produksi Anda:

1. Fleksibilitas dan Kemampuan Beradaptasi yang Tak Tertandingi:

• Mode Pengujian Modular untuk Beragam Kebutuhan: Mesin ini bukan hanya penguji fungsi tunggal. Ini menawarkan yang benar-benar kemampuan pengujian "tiga-dalam-satu" yang fleksibel. Anda dapat mengonfigurasinya untuk:

  • Urutan Kawat + Kontinuitas (Isolasi Opsional) + Pencetakan Matriks Titik (Opsional): Mode komprehensif ini menyediakan pemeriksaan kualitas yang lengkap, memastikan urutan kabel yang benar, konektivitas listrik, integritas isolasi (jika dilengkapi), dan menambahkan ketertelusuran dengan pencetakan dot matrix opsional.

  • Warna Urutan Kawat + Kontinuitas (Dua-dalam-Satu): Untuk aplikasi di mana pengkodean warna sangat penting, mode ini memverifikasi urutan kabel yang benar berdasarkan warna dan memastikan terus menerus jalur listrik.

  • Pengujian Warna Urutan Kawat Khusus: Jika fokus utama Anda hanya memverifikasi urutan warna yang benar kabel, mode ini memberikan solusi yang efisien dan efisien.

  • Warna Urutan Kawat + Pencarian Titik (Dua-dalam-Satu): Kombinasi unik ini tidak hanya menguji urutan dan warna kawat tetapi juga juga menggabungkan fungsi pencarian titik, bermanfaat untuk mengidentifikasi titik-titik tertentu dalam harness yang kompleks.

  • Khusus "Urutan Kawat + Terminal Tidak Ada + Kontinuitas" (Tiga-dalam-Satu) (Opsional): Untuk aplikasi khusus, terutama dengan komponen elektronik atau rakitan, mode opsional ini menambahkan lapisan kontrol kualitas ekstra dengan mendeteksi apakah terminal tidak terpasang atau terhubung dengan benar, di samping urutan kabel dan pemeriksaan kontinuitas. Ini sangat berharga untuk produk komposit di mana integritas koneksi sangat penting.

  • Urutan Pengujian yang Dapat Disesuaikan: Sesuaikan proses pengujian dengan kebutuhan produk spesifik Anda. Si mesin memungkinkan Anda untuk menentukan "pilihan tunggal" atau "pilihan ganda urutan uji khusus" untuk urutan kawat dan pengujian konduksi. Kemampuan beradaptasi ini memastikan alat berat terintegrasi dengan mulus ke dalam alur kerja yang ada dan menangani beragam variasi produk.

• Designed for Modern Connectors: The 8-AB double-row design is specifically engineered to handle the intricate wiring configurations of modern connectors like HDM1, TYPE-C, USB, and other core wire sorting applications. This makes it ideal for manufacturers working with current and future generation electronic devices.

2. Intelligent Operation for Enhanced Efficiency and User Experience:

• Intuitive Human-Machine Interface (HMI): Say goodbye to complex setups and steep learning curves. The machine boasts an intuitive HMI that is exceptionally easy to set up, learn, and operate. Its user-friendly design minimizes training time and maximizes operator efficiency. Furthermore, remote guidance capabilities are available, allowing for efficient troubleshooting and support, even for customers in remote locations.

• Automatic Identification and Error Prevention: Intelligent algorithms automatically identify the same color wires and front/back sides during debugging. This smart feature eliminates manual guesswork and significantly simplifies the setup process. During testing, the housing can be placed in any orientation – front or back – further streamlining the workflow and minimizing potential errors.

• Editable Files and Automated Pass/Fail Judgment: Save valuable time and ensure consistency with editable test files and parameters. You can create and store test programs for different products and recall them instantly for future use. The machine automatically executes the test, determines if the harness PASSES or FAILS (NG), and prominently displays the result. Crucially, upon detecting a failure (NG), the machine automatically locks, preventing further processing of faulty harnesses and ensuring only compliant products move forward.

• Advanced Filtering and Specialized Product Detection: The machine incorporates intelligent filtering capabilities to effectively ignore printing or markings on the wire body, ensuring accurate color detection. For special products requiring precise assembly, the machine can reliably detect whether components, such as terminals, are correctly and fully inserted ("in-place insertion detection").

• Comprehensive Result Display and Data Management: Test results are clearly presented through multiple channels: a bright, easily readable screen display, visual indicator lights for quick status checks, and voice prompts for auditory feedback. Beyond immediate results, the machine allows for the storage and export of comprehensive test data. This feature is invaluable for quality control, traceability, and in-depth analysis of production trends.

• Advanced Conduction Testing: The machine's robust conduction testing capabilities are capable of detecting up to 64-point open circuits, dislocations, instantaneous disconnections, and point detection. This level of detail ensures even the most subtle wiring faults are identified, guaranteeing the integrity of the wire harness.

• Automated Quantity Control: Streamline your production counting and packaging processes. You can set a target quantity for each good product, and the machine will automatically trigger an alarm once that number is reached. This feature eliminates the need for manual weighing or counting, saving time and minimizing errors.

3. Diversification of Test Products and Broad Application Range:

This machine is designed to handle a diverse range of wire harness types and configurations, making it a truly versatile investment:

• Handles Various Harness Configurations: From single-ended and double-ended to double-row hole and multi-ended, multi-segment non-sequential wiring harness products, this machine can handle a wide array of complexities.

• Accommodates Diverse Wire Types: Test various wire types including single wire, flat wire, shielded wire, silicone wire, CABLE, and more. Its adaptable design ensures compatibility with your specific wire harness materials.

• Tests Composite Products: Expand your testing capabilities beyond standard wire harnesses. This machine can also test PCB boards, USB, HDM1, TYPE-C, patch cords, and other composite products, making it a comprehensive testing solution for diverse electronic assemblies.

• Appearance Defect Detection (Electronic Products): Extend its application to include visual inspection. The machine can assist in the appearance defect detection of electronic products, such as PCB solder joints, providing an additional layer of quality assurance.

• Wide Industry Application: This Double Row Housing Wires Sequence Test Machine is ideally suited for a broad spectrum of industries, including:

  • Consumer Electronics: Ensuring the reliability of cables and harnesses in smartphones, laptops, and other consumer devices.

  • Automotive: Guaranteeing the performance and safety of automotive wire harnesses, critical for vehicle functionality.

  • Medical Care: Meeting the stringent quality standards required for medical device wiring, ensuring patient safety and device reliability.

  • Communications: Testing cables and harnesses used in telecommunications infrastructure and equipment.

  • Machinery and Equipment: Verifying the integrity of wiring systems in industrial machinery and equipment.

  • New Energy: Supporting the rapidly growing new energy sector by testing harnesses used in electric vehicles, solar panels, and other renewable energy technologies.

Product Specifications:

Product Series:

The Double Row Housing Wires Sequence Test Machine is part of a comprehensive series of wire harness sequence testers, offering solutions tailored to various needs and budgets:

• Single Function, Single Row / 2-Row, Wire Sequence Test: A dedicated solution for basic wire sequence verification.

• 2-in-1, Single Row / 2-Row, Wire Sequence & Continuity Test: Combines wire sequence and continuity testing for enhanced quality control.

• 3-in-1, Single Row / 2-Row, Wire Sequence & Continuity & Point Print: Adds dot matrix printing for traceability and comprehensive testing.

• Multi-End Housing Composite Wire Harness Test: Specifically designed for complex, multi-ended wire harnesses and composite assemblies.

Conclusion:

The Double Row Housing Wires Sequence Test Machine is more than just a tester; it's a comprehensive solution that elevates your wire harness quality control processes. Its unparalleled versatility, intelligent features, and broad application range make it an invaluable investment for manufacturers seeking to enhance efficiency, minimize errors, and guarantee the reliability of their products. Contact us today to learn more about how this advanced testing solution can benefit your operations and drive your business forward.